Production Introduction of the Gas Soft Drink Filling Machine
The machine is is a fully-auto multi-function bottle washing, filling and capping, 3-in-1 machine which is designed to fill the plastic bottles with carbonated beverage.
The whole line is one of the most advanced beverage equipments in domestic market at present for its unique design, beautiful configuration, easy operation and high automation.
When bottles are sent to the machine by conveyor continuously, they firstly are deliveried to the receiving wheel by air-slide conveyor and then to washing part.
The bottle clamps hold the bottles and trun over 180°C to wash, then return back to their original position after enough washing and drying. The bottles are sent to the middle thumb wheel 1 and to the filling part to be filled, then moved by middle thumb wheel 2 and reach to capping part to be capped, at the same time, cap trimmer sends caps to the top of the bottles and capper screws caps.
Bottles are sent to the conveyor chain by the out stirring wheel to next working position.
Adaptability is wide: Because all parts have a height adjust device, the height of bottle can be adjusted within the range of 150-340mm, the diameter can be adjusted within the range of Φ50-110mm.
Production capacity can be adjusted continuously: using a frequency inverter to control the speed. So it works more reliable.
This machine has a complete set of reliable protection system to protect the machine itself and the operator.
4.The machine whole outlooking:
Production Parameter of the Gas Soft Drink Filling Machine
Carbonated water filling machine parameter:
500ml as standard (the capacity will be different if use other bottle size )
Round or square PET bottle
220V/380V/50HZ(can be customized)
Bottle Height Applicable
Bottle Diameter Applicable
Volume of filling
|Size of whole machine|
Production Feature of the Gas Soft Drink Filling Machine
1.Including bottle air conveyor, Rinser-Filler-Capper and flat conveyor and cap uploader.
2.It has the characteristics of filling reposefully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss
3.Bottles are rinsed internally and externally, No bottle, No Rinsing
4.Precise and Accurate Pressure filling valves give even filling in all bottles at the same level, No bottle, No filling.
5.Magnetic capping head eliminates over-tightening of caps, No bottle, No capping.
6.Adjustable speed by inverter.
7.Fast and easy changeover to various bottle sizes.
8.Unique design bottle neck suspend system makes bottle move smoothly.
9.Easy to operate, clean and maintain.
a.Washing, filling and capping are intergrated in one machine. Our machine is fully automatic and have scientific and reasonable design. Also with beautiful appearance and complete functions, it’s easy to operate and maintain. We all use advanced German technology and Italian technnology.
b.Bottle changing is easy. There is no need to adjust the height of machine through neck holding tech for bottle trans portation. And what is only to change the spare parts.
c.The bottle goes through rinsing, filling and capping with little abrasion. High speed filling valve assures high speed and exact liquid level control.
d.We all use 304 stainless steel or food level material to ensure the high quality of our machine. e.PLC control system is used and electric parts are using famous brand like Mitsubishi Siemens Schneiderand so on.
Production Detail of the Gas Soft Drink Filling Machine
The bottle is blew into the bottle shifting wheel, when the flushing clamp reaches the bottle neck, the jaw will clamp the bottleneck, under the guidance of the rail, the clamp will turn the bottle 180°into an upright position, through second bottle pusher into the filling position.
The filling part is manly composed of a filling valve and filling transmission parts. The washed bottle reaches the filling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the liquid level of the bottle reaches the trachea of the filling valve, the filling will stop.
The capping part consists of screw heads, capping transmission part, a sorting part and an under cover tube parts. The bottle which has finished filling will enter the capping position via the driving wheel. Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Production Deliver and Certification of the Gas Soft Drink Filling Machine
Delivery & Packing
Delivery Time: 30-45 days after get your deposit.
1) Machine Quality Guarantee
2) Complete set install & maintain instruction Book in English language
3) Complete Document for customer to clear its custom
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.
Production Service of the Gas Soft Drink Filling Machine
Design bottle:We Can help customers design bottles for free.
Video:We can send you the video of the running machine.
Water report:We can offer some professional suggestion when you begin this project, such as draw the factory layout for you,analyze the source water report.
Visit factory:1.You are welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
2.If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to visit their factory.
Quality Control:1.We will be tracing the different phase of production from the beginning. Every mach ine quality checked before packing.
2.We will try our best to help clients when problem occurred.
3.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sale:1.We have many skillful technicans and offer high quality service for our customers.At the same time, we have overseas offices and we can come to visit.
2.We have foreign engineers who have more than 10 years working experience in Beverage Filling Machine.They will provide you with all-round professional technical guidance.
3.We will deliver the machines on time as the date we agreed both side.
4.Good after-sale service offered, please get back to us if you got any questions.
1) Can your factory provide the whole product line from A to Z?
A: Yes, we can provide the complete product line, from bottling making system, water treatment system, filling system,labeling machine,date printer to PE packing machine.
2) Are all machinery your factory made?
A: Our factory make the water purification and filling packing machines. We also product the bottle making machinery, we have good quality bottle making machinery partner, and we provide to customer same long warranty time and good after service.
3) How can I know the machinery quality before I order?
A: Frist, we will invite you visiting our factory to check the machines quality, and show the machines running for you in our factory.
4)What certificates you can provide?
A: Our factory provide the CE, SGS, ISO
5)Can your factory make the bottle drawing, workshop layout, and labels for us?
A: We can help customers design their own bottle shape, workshop layout and label drawings, these jobs are free charge. (Workshop need customer to provide the size of factory)
6)Installation and Training Time
A: We have professional engineer for oversea installaion and training, they can speak English, and have much experience oversea work.
7)Where is your factory?
A3: Our Factory is located in Zhangjiagang City, it is very near to Shanghai and Wuxi (airplame and train both available). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.
8)Are you manufacturer or trading company ?
We are industrial manufacturer, which locates in Zhangjiagang city over 10 years , and begin to export our machines and provides oversea installation services since 2010 .